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Jan 304 min read

What is the Difference Between Armored Cable and Unarmored Cable?

Introduction:

In the realm of electrical installations, the choice between armored and unarmored cables is a crucial consideration that significantly impacts the reliability and safety of a system. This article aims to provide a comprehensive understanding of the differences between armored and unarmored cables, exploring their construction, applications, and key factors that influence the selection process.


Armored Cable Overview:

Armored cable, also known as armored or AC cables, are electrical cables encased in a protective layer of metal or interlocking steel armor. This additional layer offers enhanced protection against mechanical damage, moisture, and environmental factors. The armor serves as a robust shield, providing a defense mechanism for the internal components of the cable.


Construction of Armored Cables:

The construction of armored cable involves several layers designed to ensure durability and protection. The core insulation shields the conductors, preventing electrical leakage. Over the core, there is typically a metal layer – aluminum or steel – that acts as a barrier against physical damage and serves as a grounding conductor. Finally, an outer insulating layer protects the cable from external environmental conditions.


Applications of Armored Cables:

Due to their robust construction, armored cable find application in various environments where protection against external factors is critical. Common uses include underground installations, outdoor wiring, industrial facilities, and areas prone to mechanical stress or rodent activity. The added durability makes armored cables suitable for harsh conditions, ensuring the longevity and reliability of the electrical system.


Advantages of Armored Cables:

  1. Mechanical Protection: The primary advantage of armored cables is their exceptional mechanical protection, safeguarding the internal components from physical damage and external stress.

  2. Moisture Resistance: Armored cables are inherently more resistant to moisture and environmental factors, making them suitable for outdoor and underground installations.

  3. Rodent Resistance: The metal armor acts as a barrier against rodents and other pests, preventing damage to the cable's insulation.

  4. Enhanced Safety: The grounding capabilities of the metal armor contribute to improved safety by dissipating electrical faults and providing a path for fault currents.


Unarmored Cable Overview:

Unarmored cables, also referred to as non-armored or plain cables, lack the additional protective layer of metal armor. These cables consist of the core insulation and outer sheath without the added metal shielding, making them more flexible and lighter compared to their armored counterparts.


Construction of Unarmored Cables:

Unarmored cable have a simpler construction, typically comprising the core insulation that covers the conductors and an outer sheath for additional protection. The absence of a metal armor layer allows for greater flexibility, making unarmored cables suitable for applications where bending and maneuverability are essential.


Applications of Unarmored Cables:

Unarmored cables are favored in situations where mechanical protection is not a primary concern, and flexibility is crucial. Common applications include indoor wiring, residential installations, and areas where the cable is protected from physical damage.


Advantages of Unarmored Cables:

  1. Flexibility: Unarmored cables are more flexible than their armored counterparts, making them ideal for applications that require bending and maneuverability.

  2. Lightweight: The absence of metal armor contributes to the lighter weight of unarmored cables, simplifying handling and installation.

  3. Cost-Effective: Unarmored cables are generally more cost-effective than armored cables, making them a preferred choice for projects with budget constraints.


Factors Influencing the Choice:

When deciding between armored and unarmored cables, several factors must be considered to ensure the selected cable meets the specific requirements of the application. Some key considerations include:


  1. Environmental Conditions: The nature of the installation environment, including exposure to moisture, chemicals, and physical stress, plays a crucial role in determining whether armored or unarmored cables are more suitable.

  2. Mechanical Protection Requirements: Assessing the level of mechanical protection needed for the cables is essential. In areas where there is a risk of physical damage, such as construction sites or industrial facilities, armored cables are often preferred.

  3. Flexibility Requirements: Considerations regarding the flexibility and bending radius of the cable are vital. Unarmored cables are preferable in situations where flexibility is a priority.

  4. Budget Constraints: Project budget constraints may influence the decision between armored and unarmored cables. While armored cables offer superior protection, unarmored cables are a more economical option.

Conclusion:

In conclusion, the choice between armored and unarmored cables is a critical decision in electrical installations, with each type offering distinct advantages based on the specific requirements of the application. Understanding the differences in construction, applications, and key factors influencing the selection process is essential for ensuring the reliability, safety, and cost-effectiveness of the overall electrical system. Whether prioritizing mechanical protection, flexibility, or cost considerations, the informed selection of cables contributes significantly to the success and longevity of electrical installations.


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